New Zealand Project  

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We have been involved in pioneering 
the " Light Earth Method" of building
construction in New Zealand.
After much investigation of traditional
approaches to cob and Leichtlehmbau
building methods we have endeavored 
to marry our findings with standard and accepted New Zealand Timber Frame Construction.
The initial result was a 'ladder stud' system where the width of the ladder, across the 
rungs dictates the thickness of the walls.
Typically these 'ladder studs' are placed at 
1.2 meters ( 48") centers and provide adequate fixing for the light form-work used.
Later we produced structures with standard 4"x2" framed walls with studs at 600 mm (24")
centers which were totally encapsulated in 300 mm (12") thick LEM walls.
We have used Heart Macrocarpa timber because it is readily available, cost effective, untreated and durable.
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The LEM mix has a much higher proportion of straw or wood chips to clay. This makes the job of getting all the surface of the straw coated more difficult. . .Traditionally this was accomplished by tossing and dragging the straw over itself with pitch forks, until thoroughly coated. Two or three people circle rhythmically, often singing a shanty!
Here is Ian Chapman using our own, home-grown 'auto pitchfork' machine.                                                >

If wood chips are used, a standard cement mixer works well.

The clay is sourced from the site and is reduced to a slurry in a large mixing machine similar to a giant 'kitchen blender'


 
 
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The site clay is also used for the exterior plaster work. Special attention is paid to detailing the flashing around windows and doors.
The interior is plastered with kaolin clay which is more reflective. 
The dining room on the north side has an earth floor.           >
The thick walls give a lovely deep window sill.

The dining room has a 'story window' which shows the straw LEM wall behind the shutters in the center of the picture.

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The stair well has a round column in the center and an iron hand-rail fixed to timber framing in the wall.
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This upstairs bedroom has the darker site clay as interior plaster         >