We have been involved
in pioneering the " Light
Earth Method" of building construction in New
Zealand. After much investigation
of traditional approaches to cob
and Leichtlehmbau building methods we
have endeavored to marry our findings
with standard and accepted New Zealand Timber Frame Construction. The initial result
was a 'ladder stud' system where the width of the ladder, across the rungs dictates the
thickness of the walls.
Typically
these 'ladder studs' are placed at 1.2 meters ( 48")
centers and provide adequate fixing for the light form-work used. Later we produced
structures with standard 4"x2" framed walls with studs at 600 mm (24") centers which were
totally encapsulated in 300 mm (12") thick LEM walls. We have used Heart
Macrocarpa timber because it is readily available, cost effective, untreated
and durable. Click to enlarge>
The
LEM mix has a much higher proportion of straw or wood chips to clay. This
makes the job of getting all the surface of the straw coated more difficult.
. .Traditionally this was accomplished by tossing and dragging the straw
over itself with pitch forks, until thoroughly coated. Two or three people
circle rhythmically, often singing a shanty!
Here is Ian Chapman using our own,
home-grown 'auto pitchfork' machine.
>
If wood chips are used, a standard
cement mixer works well.
The clay is sourced from the site
and is reduced to a slurry in a large mixing machine similar to a giant
'kitchen blender'
click
to enlarge^
The
site clay is also used for the exterior plaster work. Special attention
is paid to detailing the flashing around windows and doors. The interior is plastered
with kaolin clay which is more reflective. The dining room on
the north side has an earth floor.
>
The
thick walls give a lovely deep window sill.
The dining room has
a 'story window' which shows the straw LEM wall behind the shutters in
the center of the picture.
click
to enlarge.>
The
stair well has a round column in the center and an iron hand-rail fixed
to timber framing in the wall. < .
This upstairs bedroom
has the darker site clay as interior plaster
>